Production
Plans for a biopic film about Bethany Hamilton had existed months after her shark attack and her subsequent recovery in 2004. During Hamilton's media attention, the father of Bethany's friends Chantilly and Tiffany, Roy "Dutch" Hofstetter, became the Hamilton family's media manager. Hofstetter, in February 2004, envisioned a film based on Bethany's experience, provisionally titled The Bethany Hamilton Story. Bethany published her biographical book Soul Surfer in 2004, and BBC reported that a film about her life was scheduled to begin filming in January 2005. Production did not begin as anticipated, and Time reported in July 2006 that production was scheduled for later in the year. Variety reported that the project at one point had an investment of $7.5 million and the backing of Peter Schlessel, a Sony Pictures executive.
Though production had not begun by the end of 2006, Sean McNamara was announced to be directing the film in January 2007. While Hamilton had a series of surfing successes, turning pro in 2007, McNamara and producer David Brookwell with her manager Roy "Dutch" Hofstetter sought more material for the film. The book was considered "a straightforward account" that was targeted to Christian readers, so the filmmakers met with the Hamilton family to determine if there were any unpublished conflicts that could be highlighted in the film. They discovered that the incident had strained the family, that family members questioned their Christian faith, and that Bethany Hamilton struggled with her physical appearance and how boys would perceive her. The media attention on the family was described by Brookwell as "a second shark attack" that had made their lives uncomfortably public.
McNamara, Brookwell, Hofstetter and Douglas Schwartz spent several years raising money for production. The director wrote an adapted screenplay with Michael Berk, Douglas Schwartz and Deborah Schwartz. Additional uncredited writing was performed by Ron Bass, Jen Smolka and Kara Holden. Before the film entered production, Sony Pictures Worldwide Acquisitions acquired distribution rights for North America and most other territories. The production companies Mandalay Vision, Brookwell McNamara Entertainment and Life's a Beach Entertainment collaborated for the production, with Enticing Entertainment and Island Film Group providing financing. Bethany Hamilton chose with her mother AnnaSophia Robb to portray her, as well as Sonya Balmores and Jeremy Sumpter to play Malina and Alana's brother Byron. In February 2010, Robb was announced to be part of the film as Bethany Hamilton, along with Dennis Quaid and Helen Hunt who were cast as Bethany's parents. Singer Carrie Underwood, in her feature film debut, was cast as a church youth leader. All the surfing scenes after the shark attack were done by Hamilton herself. Filming began the same month in Hawaii. Principal photography and second-unit aerial work took place for 40 days; cinematographer John R. Leonetti shot on 35mm film. During filming, Robb wore a green sleeve on her arm so visual effects could be included later. Though McNamara was editing the film by May 2010, additional filming took place in August 2010 in Tahiti. During post-production, the VFX company Engine Room worked on 450 arm-removal shots, digitally inserting the upper arm residuum in place of Robb's green sleeve. The Hamilton family was involved in the choice of music. Ultimately, the film's production budget was $18 million.